Suspension fork repair

Griff • May 29, 2017 3:39 pm
I had another annoying creak in my bike. The last one was a broken seat and before that bottom bracket. It seemed to be in my fork. The wipers and seals seem to be breaking down so time to consult the interwebs. I found the manual for my fork and ordered the parts from Real World Cycling.
Griff • May 29, 2017 3:40 pm
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Griff • May 29, 2017 3:47 pm
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glatt • May 29, 2017 4:17 pm
Does "fork 10" show the broken old part next to the new one.
Griff • May 29, 2017 5:12 pm
Those are both old wipers, one from each side the one on the left was in worse shape as was the seal under it. It broke apart as I pulled it out. I realized after the fact that I hadn't taken a picture of the new part before assembly. On the reassembled bike pic you can see the new wipers are blue.
Griff • May 29, 2017 5:29 pm
I did kind of a terrible job documenting this... fork9 has the cap, pre-load adjuster, and spring which goes in from the top of the slider.
xoxoxoBruce • May 29, 2017 6:35 pm
What happened to fork 6?
Griff • May 30, 2017 7:12 am
Fork6 has the seal and retainer clip.
Griff • Jun 4, 2017 11:37 am
So my fork was more compliant and smooth today. I got a bit more travel out of it as well by reducing the amount of fluid. Now I have a creak in the rear linkage. lol
Gravdigr • Jun 4, 2017 1:42 pm
Griff;990061 wrote:
Now I have a creak in the rear linkage. lol


Try stretching real good before the ride.:p:
Griff • Jun 4, 2017 2:39 pm
That's what she said.
Gravdigr • Jun 7, 2017 2:18 pm
Oof.
footfootfoot • Jun 8, 2017 12:09 pm
It seems the seals on shocks are the Achilles heel. oooh. Just thought of a million dollar idea.

Yeah, that seemed too easy. Never mind.
Griff • Jun 9, 2017 7:53 am
You'd be surprised how unwilling kids are to attempt the repair. The $100 idea might be to rebuild forks during the winter. Not a big payday but milk and eggs in the fridge.
Griff • Jun 12, 2017 7:17 am
Sometimes this is like chasing your tail.
glatt • Jun 12, 2017 8:04 am
Did you walk home?
footfootfoot • Jun 12, 2017 10:14 am
Been there, done that.


My million dollar idea was boots for forks, or neoprene cloth 'gaiters' - I even thought of calling them 'shock socks'

One google search later I see I was beaten to the punch...