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I purposefully left the lower piece of plywood on the table top slightly larger, about 1/8" and used a longer pattern bit to trim it to get a perfectly smooth edge. Then I attached some 1/2 pine to give a nice solid edge and hide the ugly view of the particle board and plywood. I used glue and my brad nailer to attach it and then used a small rounding bit on my trim router to round off the edge and the corners.
1. Edges attached and smoothed out.
2. Insert plate installed with router attached and bit just protruding.
3. View from underneath showing the router hanging upside down.
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