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Old 02-03-2019, 08:51 AM   #4
lumberjim
I can hear my ears
 
Join Date: Oct 2003
Posts: 25,571
Doh! Sorry, but Dan Erlewine is the man. He's stew mac's guru. He has all the cool tools. I was close to ordering a pin reamer for the next job, but it was $164 for a hand tool that I'd use once per guitar. I used a step bit in my countersink driver and a rat tail file that I already had instead. Good boy, Jim.
Here's why :



The tuner pegs are slightly tapered. The top facing part of the shaft is 3/8"


But they widen to 25/64" at the bottom.



My step bits have a 3/8



But then go 13/32 then 7/16 or 14/32.... 25/64 is 12.5/32nds. So I needed to go about half way there with the former. I didn't do any math to figure that out, I just reamed the first hole a bit, tried the tuner, repeat until it sank to the right depth.




Then I made the pencil mark on the bit and brought the rest slowly down.

And cleaned up the edge with this file.
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Last edited by lumberjim; 02-03-2019 at 10:44 AM.
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