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-   -   HappyMonkey/HMD WOODSHOP (http://cellar.org/showthread.php?t=4993)

Happy Monkey 02-12-2004 10:36 PM

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Then we used a fancy mortise jig on the tablesaw to cut a lip into the inside top of the feet. Obviously, you don't need all the hardware to do it, but if you've got it, flaunt it.

Happy Monkey 02-12-2004 10:38 PM

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And here's the first rough cut of the feet.

Happy Monkey 02-16-2004 08:34 PM

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I didn't get to do anything over the weekend, but my dad glued up the feet, smoothed over the ends, and glued in some blocks on the inner surfaces of the corners.

Happy Monkey 02-22-2004 08:46 AM

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Next, we prepared the plywood backing. It is 1/8 inch birch plywood, so it is quite flimsy.

First I measured the same distance from one edge at intervals, using some scrap wood to make sure the tape measure didn't go too diagonally, then I used a straightedge to connect the dots.

Happy Monkey 02-22-2004 08:47 AM

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Then I put masking tape along the line, to minimize splintering, and my dad cut it with a circular saw.

Happy Monkey 02-22-2004 08:49 AM

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We then shaved it down with a (very sharp) plane, until it fit in the groove on the back of the bookshelf.

Happy Monkey 02-22-2004 08:51 AM

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We ground notches in the edge with a dremmel, to allow for the bolts which will hold the backing in.

Happy Monkey 02-22-2004 08:52 AM

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And here's what it looks like with those screws in...

Happy Monkey 02-22-2004 08:53 AM

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...And from the front. We're getting close to finished.

Happy Monkey 02-22-2004 09:44 PM

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For the molding around the top, we routed one edge of a board, cut it off with a tablesaw, then repeated the process.

Happy Monkey 02-22-2004 09:47 PM

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We also ripped off two slices from some of the spare wood from the shelves.

Happy Monkey 02-22-2004 09:49 PM

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We used the chopsaw to make a angle joint in the molding, for the corner.

Happy Monkey 02-22-2004 09:54 PM

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For perfect placement, we wanted to place the molding while the frame was together. The masking tape is to avoid unwanted gluing.

Happy Monkey 02-22-2004 09:56 PM

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And then we glued it. Once the glue got a bit solid, the excess glue was scraped off with a chisel.
whee! post 500!

lumberjim 02-22-2004 10:48 PM

man, monkey. you guys don;t fuck around, do you? very precise work. I'm very impressed. Dad's got a pretty mean tool set, too, huh?

some day, baby, some day.

tell your pop he's my hero, and keep the pics coming!


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