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-   -   HappyMonkey/HMD WOODSHOP (http://cellar.org/showthread.php?t=4993)

glatt 03-15-2008 02:55 PM

Quote:

Originally Posted by Happy Monkey (Post 438996)
This one was trickier. We clamped a strip of wood to the board, and ran that strip along the top of the fence, to keep from falling into the hole left by the lack of an insert.

http://farm3.static.flickr.com/2410/...4e6011cdb9.jpg

Elegant solution. Simple and effective. I'm not sure I would have thought of it, but it's obvious in hindsight. I'd probably end up freehanding it and messing it up.

glatt 03-15-2008 02:57 PM

This whole project is coming together nicely!

Happy Monkey 03-15-2008 03:04 PM

Thanks! I'm not quite caught up to the present yet, but I am caught up to what I've uploaded to Flickr. More to come.

Happy Monkey 03-15-2008 10:47 PM

We put it all together in preparation for drilling the holes for the final bolts.

http://farm3.static.flickr.com/2060/...6b01df77d4.jpg


With clamps holding the corner tight against the rails, a jig holding the drill straight, and a stop collar regulating the depth, we drilled holes for the bolts that hold the rails to the corners. The holes are wider than the bolts, to allow for adjustment when tightening the bolts.

http://farm4.static.flickr.com/3268/...03e8017804.jpg


The holes go through the rails, and mark the target spots on the corners.

http://farm4.static.flickr.com/3149/...31635e42e7.jpg


To maintain straightness, we used the drill press to finish the holes.

http://farm3.static.flickr.com/2229/...581c156aed.jpg


Brass inserts will hold the bolts without stripping the wood. A ratcheting screwdriver is perfect, as cordless screwdrivers just don't have the power, and non-ratcheting screwdrivers require constant readjustment of your grip.

http://farm4.static.flickr.com/3093/...99fa37c8b1.jpg

Happy Monkey 03-15-2008 10:49 PM

Everything was oiled...

http://farm3.static.flickr.com/2107/...11fc133385.jpg


and (after curing for a few days) waxed.

http://farm4.static.flickr.com/3230/...8bf8e4755c.jpg

Happy Monkey 03-15-2008 10:55 PM

And everything was complete!

Here are the completed corners. You can see the edges of some smooth furniture gliders on two of them. I put the gliders on the other two after the picture was taken.

http://farm4.static.flickr.com/3090/...e851220e1f.jpg


And the sides.

http://farm3.static.flickr.com/2183/...a64ea172ca.jpg


And with the help of a handy cordless screwdriver, it comes together!

If you look back to the original plans, you may notice I omitted the middle slat. After checking how my current bed was set up, I decided that the extra slat wouldn't have helped appreciably, and skipped it.

http://farm4.static.flickr.com/3050/...f55371399a.jpg
http://farm4.static.flickr.com/3159/...ae629c2e55.jpg


And with the mattresses:

http://farm4.static.flickr.com/3034/...2b18235a4e.jpg

http://farm4.static.flickr.com/3287/...f71ebfbe3e.jpg


Aaaahhh....

http://farm3.static.flickr.com/2304/...ec4e43932e.jpg

xoxoxoBruce 03-15-2008 11:38 PM

Sweet... and sweet dreams.

Undertoad 03-15-2008 11:40 PM

It'll be beautiful and useful for decades and decades!

Clodfobble 03-16-2008 09:11 AM

Cool! Now all you need is a matching nightstand....

classicman 03-16-2008 08:59 PM

Wow...that is awesome - looks fantastic!...and you're a lefty too!

Happy Monkey 03-16-2008 10:16 PM

Thanks!

LabRat 03-17-2008 11:57 AM

That is so cool. So cool! Awesome job!!

glatt 03-17-2008 12:10 PM

I really like how it turned out. Great job!

Happy Monkey 03-17-2008 03:35 PM

Thanks, it really ended up matching my initial plan quite well, which is cool. The outer corners aren't rounded over, the feet are shaped a bit differently, and there's no middle slat (which isn't visible anyway). Other than that, it looks just like I envisioned.

I currently have an endtable my grandfather made on one side (occasionally slightly visible in those last photos), and a storage box nee shipping crate on the other (moved out of the way for the photos). Neither of which match particularly well, but i like them.

For now...

Happy Monkey 03-22-2008 09:21 PM

This, for those with proper eyewear, may display the hovering better.

Here's a bigger version, if you like.

http://farm4.static.flickr.com/3009/...01588a55d0.jpg


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