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-   -   HappyMonkey/HMD WOODSHOP (http://cellar.org/showthread.php?t=4993)

xoxoxoBruce 11-30-2005 09:35 PM

I followed your link. Complimented his work. :blush:

Happy Monkey 12-01-2005 12:26 AM

Cool. It's good stuff. My parents have bought furniture from him for almost 30 years.

xoxoxoBruce 12-13-2005 07:57 PM

How about an update, HM? :worried:

Happy Monkey 12-27-2005 03:17 PM

It took a while for my dad to finish planing the sides down. I'll post an update soon.

xoxoxoBruce 12-28-2005 04:11 PM

I know.... good help is soooo hard to get. :lol:

xoxoxoBruce 01-15-2006 08:35 PM

C'mon HM, tell your Dad to get off his butt and entertain us. :lol:

Happy Monkey 01-15-2006 11:38 PM

It's not his fault this time. I've got a bunch of pictures I've been too lazy to write up. Soon...

Happy Monkey 01-20-2006 04:13 PM

Okay, I finally got on my butt and put up the new pictures.

Here are the sides, after my dad finished tapering them. The outside (tapered) faces are facing in.

<a href="http://www.flickr.com/photos/happymonkey/89011296/" title="Photo Sharing"><img src="http://static.flickr.com/33/89011296_240653b636.jpg" width="375" height="500" alt="Tapered Sides" /></a>

The feet were cut with the router against an arch pattern, and the detail was done with a drill and some hand tools.

<a href="http://www.flickr.com/photos/happymonkey/89011672/" title="Photo Sharing"><img src="http://static.flickr.com/39/89011672_34c76b4c6c.jpg" width="500" height="375" alt="Foot Detail" /></a>

The dwawers will rest and slide on pine frames, faced with cherry. These were put together rough, and then cut to matching size using the router trolley.

<a href="http://www.flickr.com/photos/happymonkey/89012226/" title="Photo Sharing"><img src="http://static.flickr.com/32/89012226_aab37e7666.jpg" width="500" height="375" alt="Edging the Drawer Frames" /></a>

And here they are:

<a href="http://www.flickr.com/photos/happymonkey/89012649/" title="Photo Sharing"><img src="http://static.flickr.com/30/89012649_1d29f9ac6a.jpg" width="500" height="375" alt="Drawer Frames" /></a>

The frames and the top will be held in mortises in the sides. We cut these with the router trolley again (boy did that turn out to be useful).

<a href="http://www.flickr.com/photos/happymonkey/89013054/" title="Photo Sharing"><img src="http://static.flickr.com/34/89013054_c0ddd7705b.jpg" width="500" height="375" alt="Drawer Frame Slots" /></a>

And here they are, cut.

<a href="http://www.flickr.com/photos/happymonkey/89013544/" title="Photo Sharing"><img src="http://static.flickr.com/19/89013544_919b98b1b1.jpg" width="375" height="500" alt="Sides" /></a>

OK, now I'm pretty much up to date.

xoxoxoBruce 01-20-2006 10:25 PM

Quote:

(boy did that turn out to be useful).
Yeah, it's tough to beat a milling machine. :D
Thanks, man. Sorry about nagging.

wolf 01-21-2006 01:23 AM

Tell the truth. Your dad is really Norm Abrams, right?

Happy Monkey 01-21-2006 09:21 AM

No problem on the nagging... who know when I would have gotten to it otherwise?

Quote:

Originally Posted by wolf
Tell the truth. Your dad is really Norm Abrams, right?

We don't have nearly the number of power tools that Norm's got! We just got something that moves a router in a straight line!

Happy Monkey 01-29-2006 11:00 AM

The drawer frames are glued in place, and held with band clamps.

http://static.flickr.com/35/92431176_0507545e65.jpg

There will be two drawers on the top level. The mortise will hold the divider.

http://static.flickr.com/29/92431745_03dad25ed5.jpg

xoxoxoBruce 01-29-2006 12:24 PM

Uh........ wouldn't that be drawer guide or drawer support, frames? :eyebrow:

Happy Monkey 01-29-2006 02:47 PM

Yeah. They are the drawer supports.

Happy Monkey 02-05-2006 07:49 PM

The top has to have mortised ends, to fit in the groove in the sides. We cut the mortises first.

<a href="http://www.flickr.com/photos/happymonkey/95981881/" title="Photo Sharing"><img src="http://static.flickr.com/23/95981881_fbc11cd8dd.jpg" width="500" height="375" alt="Starting the Top" /></a>

The top has to extend past the front of the groove, so the mortise has to end before the front of the board.

<a href="http://www.flickr.com/photos/happymonkey/95982924/" title="Photo Sharing"><img src="http://static.flickr.com/12/95982924_8540bac994.jpg" width="500" height="375" alt="Top Ends" /></a>

We used the tablesaw to cut down the router groove, and tested it in the assembled frame. It was a bit tight, so we shaved it down a bit with an edging plane and a chisel.

<a href="http://www.flickr.com/photos/happymonkey/95983932/" title="Photo Sharing"><img src="http://static.flickr.com/32/95983932_0c2bff3611.jpg" width="500" height="375" alt="Fine Tuning the Fit" /></a>

We fixed up the mortise with a small saw cut and a chisel.

<a href="http://www.flickr.com/photos/happymonkey/95984839/" title="Photo Sharing"><img src="http://static.flickr.com/27/95984839_0c26240dc7.jpg" width="375" height="500" alt="Trimming the Ends" /></a>

Sliding the top into the frame.

<a href="http://www.flickr.com/photos/happymonkey/95985977/" title="Photo Sharing"><img src="http://static.flickr.com/38/95985977_d22f9e74e3.jpg" width="375" height="500" alt="Sliding in the Top" /></a>

And here it is with the top on.

<a href="http://www.flickr.com/photos/happymonkey/95987017/" title="Photo Sharing"><img src="http://static.flickr.com/34/95987017_1044c1dbc0.jpg" width="375" height="500" alt="So Far So Good" /></a>


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